Jiaozuo Zhongxin Heavy Industrial Machinery Co.,Ltd.

PSG Series Compound Cone Crusher

Type
Secondary Crushing
Capacity
9-1941TPH

Processed Materials: Limestone, Granite, Gabbro, Basalt, River Stone, Coal Gangue, Quartz, Diabase,Iron Ore, Copper Ore, Zinc Ore, Manganese Ore, etc. (for Hard Stone).

Applications: Aggregates Shaping, Mechanism sand, Bituminous Concrete, Metal Mine, Sand Making, Chemical, Road, Railway

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Multi Cylinder Hydraulic Cone Crusher
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PSG Series Compound Cone Crusher– Product Overview

The PSG series cone crusher is widely used in metallurgy, construction, road building, chemical industry, and silicate industry. It is designed to crush hard and medium-hard ores and rocks such as iron ore, copper ore, limestone, quartz, granite, and sandstone. In a crushing line, the PSG series is typically placed after a primary jaw crusher or gyratory crusher to perform secondary and tertiary crushing stages.One key improvement of the PSG series over the PY series is the redesigned distribution plate. This allows the PSG series to achieve full-chamber feeding, resulting in higher output and better particle shape compared to the PY series.The PSG series is available in two cavity types: Standard and Short Head. The Standard type accepts larger feed sizes and produces coarser output, making it suitable for secondary crushing. The Short Head type accepts smaller feed sizes and produces finer output, making it ideal for tertiary and fine crushing applications. In general, the Standard type is used for coarse and medium crushing, while the Short Head type is used for medium and fine crushing.

High Crushing Force

Delivers powerful crushing with high efficiency and large processing capacity.

Robust Frame Design

Built with cast steel and welded frame plus extra-thick main shaft for long service life.

Hydraulic Cavity Cleaning

Allows quick clearing of the crushing chamber to reduce downtime.

Multiple Cavity Options

Offers standard and short head types to suit different crushing stages and needs.

Hydraulic Discharge Adjustment

Enables quick and convenient setting of the discharge opening size.

Advantages of Jiaozuo Zhongxin Heavy Industry's PSG Cone Crusher and reasons to choose us

1. High Crushing Force & Cost Efficiency
The PSG series delivers high crushing force, high efficiency, and large processing capacity. It features low operating costs, convenient adjustment, and economical operation. These characteristics make it an ideal choice for customers seeking both performance and value in their crushing operations.

2. Robust Construction for Long Service Life
The crusher is built with a cast steel and steel plate welded frame, combined with an extra-thick main shaft design. This robust construction ensures a long service life even under demanding conditions. The crushed products have uniform particle size, which reduces circulating load and improves overall system efficiency.

3. Hydraulic Cavity Cleaning System
The PSG series is equipped with a hydraulic cavity cleaning system, which significantly reduces downtime. In the event of a stoppage or material jam, the system allows for quick and easy clearing of the crushing chamber, enabling rapid return to normal operation and minimizing production loss.

4. Multiple Cavity Types & Hydraulic Discharge Adjustment
Each PSG cone crusher model offers multiple cavity options, allowing users to select the most suitable cavity type for their specific needs. The discharge opening is adjusted hydraulically, making the process quick and convenient. Additionally, a simple and reliable spring insurance system allows uncrushable materials such as tramp iron to pass through the crushing chamber without damaging the crusher.

What is the working principle of the PSG Series Compound Cone Crusher?

he PSG series cone crusher operates on the principle of laminated crushing. The electric motor drives the eccentric sleeve to rotate through a belt drive and coupling. This rotation causes the main shaft to oscillate, moving the crushing cone closer to or farther away from the fixed cone in a periodic motion.

When the crushing cone approaches the fixed cone, the gap between them narrows. The material entering the crushing chamber is subjected to multiple forces including compression, bending, and shearing. Due to the laminated crushing design, the material is not only crushed by the cone surfaces but also by pressure between the material particles themselves. This significantly improves crushing efficiency and produces more uniform particle shapes.

When the crushing cone moves away from the fixed cone, the gap widens. The crushed material that meets the size requirement then falls downward by gravity. This cycle of crushing and discharging repeats continuously as the motor keeps running. Each complete oscillation of the cone completes one crushing cycle.

The PSG series also features a hydraulic system for easy adjustment of the discharge opening, allowing operators to control the final product size precisely. If uncrushable material such as tramp iron enters the chamber, the spring release system allows the crushing cone to lift temporarily, letting the foreign material pass through without damaging the crusher. After the uncrushable material is discharged, the cone automatically returns to its original position. The hydraulic cavity cleaning system helps clear blockages quickly, minimizing downtime and ensuring continuous, efficient operation. This makes the PSG series ideal for secondary and fine crushing in mining and aggregate production.

Product Photos

Specification

TypeModelCavity TypeDiameter of cone (mm)Adjusting Range of Discharge
Opening (mm)
Recommend feeding size when the minimum output size (mm)Max feed
size (mm)
Capacity (t/h)Main
Motor
Power (kw)
Weight (kg)Overall
Dimension
(L×W×H) (mm)
2’FTPSGB- 0607Standard fine6006-38706016-503045002195×1158×1651
PSGB- 0609Standard medium10-38958018-65
PSGB- 0611Standard coarse13-381109022-70
PSGD- 0603Short head fine3-1335309-35
PSGD- 0605Short head coarse5-16504022-70
3’FTPSGB- 0910Standard fine9009-221028545-917599802656×1636×2241
PSGB- 0917Standard coarse13-3817515059-163
PSGB- 0918 Standard super coarse25-38178150118-163
PSGD-0904Short head fine3-13413527-9010530
PSGD-0906 Short head medium3-16766527-100
PSGD-0907Short head coarse6-191028559-129
4.25’FTPSGB- 1313Standard fine129513-31137115109-181160224602983×1866×3156
PSGB- 1321Standard medium16-38210178132-253
PSGB- 1324Standard coarse19-51241205172-349
PSGB- 1325Standard super coarse25-51259220236-358
PSGD-1306Short head fine3-16645436-16322590
PSGD-1308Short head medium6-16897682-163
PSGD-1310Short head coarse8-2510589109-227
PSGD-1313Short head super coarse16-25133113118-236
5.5’FTPSGB- 1620Standard fine167616-38209178181-327250432703941×2954×3771
PSGB- 1624Standard medium22-51241205258-417
PSGB- 1626Standard coarse25-64269228299-635
PSGB- 1636Standard super coarse38-64368313431-630
PSGD-1607Short head fine5-13706090-20943870
PSGD-1608Short head medium6-198976136-281
PSGD-1613short head coarse10-25133113190-336
PSGD-1614Short head super coarse13-25133113253-336
7’FTPSGB- 2127Standard fine213419-38278236544-1034400867304613×3302×4638
PSGB- 2133Standard medium25-51334284862-1424
PSGB- 2136Standard coarse31-643693141125-1814
PSGB- 2146Standard super coarse38-644603911252-1941
PSGD-2110Short head fine5-1610589218-46389500
PSGD-2113Short head medium10-19133113404-580
PSGD-2117Short head coarse13-25178151517-680
PSGD-2120Short head super coarse16-25203172580-744

Our Case

Jiaozuo Zhongxin® provides advanced crushing and screening equipment for industries involved in rock and mineral processing. From individual machines to mobile crushing units and complete processing plants, our solutions are designed to meet diverse production needs, supported by professional technical service and reliable after-sales support.

Common Problems

This section is designed to address the most pressing inquiries customers may have regarding the daily operation, maintenance, product advantages, and after-sales service of our crushing and screening equipment. Our aim is to help you gain a comprehensive understanding of our overall capabilities and enable you to make informed decisions for your projects.

The PSG series cone crusher is designed for crushing various hard and medium-hard materials with compressive strengths up to 350 MPa, including granite, basalt, iron ore, limestone, quartzite, marble, copper ore, and river pebbles. It is widely used in mining, metallurgy, construction, and aggregate production industries.

Based on the lamination crushing principle, the PSG series cone crusher provides superior product quality with a high percentage of cubic-shaped particles and fewer flaky particles. The PSG series cone crusher features a robust structural design with a large-diameter main shaft and heavy-duty frame, ensuring high stability and reliability. Equipped with an independent forced lubrication system and tramp iron protection device, it minimizes downtime and reduces operating costs. All components of the PSG series cone crusher can be accessed from the top or side for easy maintenance.

The capacity of the PSG series cone crusher varies depending on the model, cavity type (coarse, medium, fine), and feed conditions, typically ranging from 45 tons/hour to 700 tons/hour.

The PSG series cone crusher adjusts the discharge opening by rotating the adjustment ring using a hydraulic system, thereby raising or lowering the fixed cone. After adjustment, the adjustment ring is locked with nuts and lock washers to prevent loosening due to vibration during operation.

1. Monitor oil level, oil quality, and oil temperature: Maintain the oil level within the specified range, keep the oil clean (lubricating oil NAS grade ≤ 8), and control the oil temperature between 35-55℃ (stop the machine immediately if the temperature exceeds 70℃). 2. Ensure sufficient air pressure in the positive pressure air system (0.02-0.05 MPa) to prevent dust contamination. 3. Use appropriate lubricants, such as ISO VG46/68 lubricating oil for the lubrication system and molybdenum disulfide lithium-based grease for the bearings. 4. Regularly check the oil pump, filter, and hoses for leaks or blockages, and replace aging hoses every 1-2 years.

The liners should be replaced when the crushing wall and concave liner wear exceeds 30% of their original thickness or when cracks appear. Before replacement, clean the burrs on the cone surface, remove rust from the new liners, and tighten the bolts to the specified torque. After installation, recalibrate the discharge opening gap to ensure crushing efficiency. The service life varies depending on the material hardness and feed rate, usually 3 to 12 months.

Common reasons include uneven wear of the liners (especially at the lower crushing wall and feed opening), loose discharge opening adjustment, or oversized feed particle size (exceeding equipment limits). Solution: Replace severely worn liners, recalibrate the gap and relock the adjustment ring, and install a pre-screening device to control the feed particle size within 80% of the maximum allowable feed size

1. Immediately stop the machine, use a hydraulic lifting device to lift the main shaft, and manually remove foreign objects (such as iron blocks) from the crushing chamber (do not force start). 2. Disassemble the main shaft bushing, remove the deteriorated grease, and refill with high-temperature extreme-pressure grease, ensuring that the lubrication channels are unobstructed. 3. Check the safety spring assembly, replace damaged or failed springs, and adjust the compression amount to 20-30mm (as specified).

COMPREHENSIVE SERVICE & GENUINE SPARE PARTS

Zhongxin Heavy Industry provides not only high-performance equipment but also full life-cycle support solutions.

Service
Service
Genuine Crushing Components

Original manganese liners, eccentric bushings, and bearings are specifically designed for the PSGB cone crusher, ensuring perfect fit, maximum wear life, and reliable performance. Using genuine parts protects your crusher from premature wear and maintains consistent product quality.

Service
Professional Technical Support

Our experienced team provides comprehensive support including installation guidance, operation training, and troubleshooting assistance tailored to your PSGB cone crusher. We help you optimize settings, monitor wear patterns, and resolve issues quickly to keep your crusher running at peak efficiency.

Service
Rapid Parts Supply

Our global service network maintains extensive inventory of genuine PSGB cone crusher spare parts, ensuring rapid delivery when you need them most. From mantles and concaves to bearings and seals, we minimize downtime and production loss with timely parts replacement and expert logistics support.

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