Project Introduction
Project Profile & Technical Specifications
1.Location: Indonesia
2.Designed Capacity: 300 Tons Per Hour (TPH)
3.Raw Material: Hard Mountain Stone / Andesite / Basalt
4.Max Feeding Size:780 mm
5.Output Aggregate Sizes:0-5 mm, 5-9 mm,9-12 mm (High-quality concrete and asphalt aggregates)
6.Plant Type: Stationary Three-Stage Crushing, Screening, and Reshaping Plant
Premium Equipment Configuration List:
To ensure continuous, trouble-free running under the most demanding quarry conditions, this 300t/h aggregate production line is configured with world-class mining machinery:
1.ZSW130x600 Vibrating Feeder: Ensures continuous, regulated, and uniform raw material feeding into the primary stage while removing clay and unwanted fines.
2.PE900x1200 Jaw Crusher: Serves as the heavy-duty primary crusher, featuring a deep crushing cavity to easily handle maximum material intake up to 780mm.
3.XHP400 Hydraulic Cone Crusher: The core powerhouse of the plant, responsible for secondary and tertiary reduction, as well as final particle reshaping.
4.4YK2470 Circular Vibrating Screen: A high-capacity, multi-deck sorting system that precisely classifies the crushed rocks into targeted grain fractions.
5. Heavy-Duty Belt Conveyors (6 Sets): Optimally laid out to build a closed-loop recycling system for maximum material handling efficiency.
Three-Stage Crushing & Reshaping Process Workflow
Primary Crushing: Large mountain stones are dumped into the hopper, where the ZSW130x600 vibrating feeder transfers them evenly into the PE900x1200 jaw crusher. The rocks are quickly downsized to manageable chunks.
Secondary & Tertiary Crushing: The primary crushed materials are transported via belt conveyors to the XHP400 multi-cylinder hydraulic cone crusher. Utilizing the advanced laminated crushing principle, the cone crusher performs high-reduction crushing and material reshaping simultaneously.
Precise Screening & Closed-Loop: The crushed products are sent to the 4YK2470 circular vibrating screen. Over-sized rocks are automatically sent back via conveyor to the cone crusher for re-crushing, while the qualified sizes (0- 5 mm, 5- 9 mm, 9- 12 mm) are piled separately as finished commercial aggregates.
Key Operational Advantages: Maximizing ROI for Our Customer
1. Superior Cubic Shape Yields Higher Market Value
The highlight of this Indonesian crushing line is the deployment of the XHP400 hydraulic cone crusher. Thanks to its unique inter-particle crushing action, it dramatically reduces the presence of flaky or needle-like particles. The final aggregate boasts an exceptional cubic shape, making it highly sought-after for high-strength concrete, ready-mix batching plants, and highway infrastructure projects in Indonesia.
2. Lower Energy Consumption & Operational Costs
Built with robust alloy steel and advanced automation, both the jaw and cone crushers feature extended wear life for liner plates. The optimized structure minimizes unnecessary idling, significantly cutting electricity costs per ton of produced aggregate.
3. Intelligent Hydraulic Protection System
The XHP400 cone crusher is equipped with an intelligent hydraulic clearing and adjusting system. If an unbreakable tramp iron enters the chamber, the hydraulic cylinders instantly release it and automatically reset, preventing costly downtime and safeguarding your entire production assets.
Get a Tailored Crushing Solution for Your Quarry Project!
Looking to build a high-capacity stone crushing plant in Indonesia or other global mining hubs? [Contact Our B2B Engineering Team Today] to receive customized CAD layout drawings, equipment datasheets, and direct factory pricing!
+86 13676922906
sales@zxcrusher.com
